Differences between post-industrial and post-consumer plastics: what to recycle and how

When we talk about recycled plastic, two terms frequently appear that are important to understand: post-industrial and post-consumer.

Although both are essential to reducing environmental impact, they do not mean the same thing.

Understanding their differences helps in deciding which materials to use and how to manage them correctly in industrial projects or at home.

In today’s blog post we explain what each one is.

What is post-industrial plastic?

Post-industrial plastic comes from the waste generated during production processes.

This includes offcuts, rejected parts, extrusion or injection surpluses that did not reach the market or the end consumer.

Since it has not been used by people, this material is usually more homogeneous and cleaner.

This facilitates their reintegration into the manufacture of new parts.

This facilitates their reintegration into the manufacture of new parts.

What is post-consumer plastic?

Post-consumer plastic comes from packaging, products, and waste that have already been used by consumers.

After passing through selective collection systems, these materials are sorted and prepared for recycling.

The main advantage of post-consumer plastic is that it truly closes the circular economy loop.

Transforming used materials into new products.

However, because it comes from different origins and uses, it may be more contaminated or mixed with other types of plastic.

Therefore, it requires more complex cleaning and sorting processes.

Advantages and limitations of each type of recycled plastic

Post-industrial plastic offers uniformity and traceability, since its origin and exact composition are known.

This makes it ideal for industrial applications where consistency and controlled quality are required.

Post-consumer plastic, on the other hand, provides environmental credentials and is preferred by companies that want to demonstrate a commitment to sustainability and comply with recycling regulations.

Their main challenge is the need for more careful processes to achieve quality standards similar to new or post-industrial plastic.

In terms of application, post-industrial is usually used in technical or industrial parts, while post-consumer is used both in packaging and in products where sustainability is an added value.

The choice between one or the other depends on the type of project, the traceability requirement, and the applicable regulations.

What to recycle and how to do it

For consumers, properly separating plastics is key.

Washing containers, removing food scraps, and sorting materials by type facilitates recycling and improves the quality of post-consumer material.

It is advisable to avoid multi-layered, glittery or metallized plastics, which hinder the recycling process.

In the industrial sector, post-industrial waste must be handed over to specialized managers.

These professionals ensure that the surplus materials are processed efficiently and safely, transforming them into new recycled material suitable for manufacturing.

In addition, before recycling, it is always helpful to consider reuse.

Bags, boxes, tapes, and other materials can have multiple lives if used consciously, thus reducing the amount of plastic that needs to be recycled.

Quality, traceability and certifications

For projects that demand strict quality standards, such as the food or automotive sector, it is essential to have suppliers that offer traceability and recognized certifications.

These certifications ensure that the recycled plastic meets the necessary technical and regulatory requirements and provide security for both manufacturers and consumers.

Not all recycled plastics are the same.

Post-industrial material is more uniform and easier to process.

While post-consumer waste closes the real circular economy cycle, it does require greater care in its separation and cleaning.

The choice between one or the other will depend on the end use, quality requirements, and legal obligations.

In both industry and at home, small decisions in plastic management can have a big impact on sustainability and the future of the planet.

At Baidal, we supply all types of recycled plastic materials to manufacturers of plastic products. Our plastic is free of impurities, of post-industrial origin, and comes with a quality guarantee.

Consult with us.

Challenges and Solutions in Post-Industrial Plastic Recycling

Post-industrial plastic recycling is an important topic in the context of sustainability and the circular economy.

Companies that produce or use large quantities of industrial plastics face the challenge of managing waste responsibly.

However, the recycling process of these plastics is not without difficulties. In today’s article we talk about the main challenges that companies face in recycling post-industrial plastics.

What is post-industrial plastic?

Post-industrial plastic refers to plastic waste generated during the manufacturing of products.

 

These wastes can include leftover materials, production defects, production surpluses, and other byproducts of the industrial process.

Unlike post-consumer plastic, which comes from products discarded by consumers, post-industrial plastic has not been used in its final form.

Therefore, it often has a higher recycling value.

Challenges in recycling post-industrial plastics

1. Material contamination

One of the biggest challenges in post-industrial plastic recycling is material contamination.

During the manufacturing process, plastics can become contaminated with residues from other materials.

This contamination can make efficient recycling difficult.

This is because contaminated materials cannot be processed effectively and may compromise the quality of the recycled product.

Solution: To address this problem, companies must implement rigorous sorting and cleaning processes at the initial recycling stage.

Using advanced separation technologies, such as density separation or optical sorting, can help reduce material contamination and improve the purity of recycled plastic.

2. Diversity of plastic types

Another important challenge is the diversity of types of plastic that are generated in industrial processes.

There are numerous types of plastics, each with different properties and recycling requirements. Mixing different types of plastics can complicate the recycling process and reduce the quality of the final product.

Solution: Companies must invest in sorting plastics at the source. Identifying and separating different types of plastics during the production process can facilitate subsequent recycling.

Additionally, working with recycling providers who have experience managing different types of plastics is crucial to ensuring an efficient process.

3. Recycling costs

Recycling post-industrial plastics can be expensive, especially if the implementation of new technologies or additional processes is required.

 

 

Costs may include investment in machinery, staff training, and management of non-recyclable waste.

Solution: Companies can reduce recycling costs by optimizing production processes to minimize waste.

Adopting design practices for recycling, such as using recyclable materials and simplifying product composition, can reduce the amount of waste generated and therefore recycling costs.

Additionally, exploring tax incentives or government subsidies for recycling can help mitigate costs.

4. Complexity in logistics

The logistics of post-industrial plastics recycling also present significant challenges.

Collecting, transporting and storing large volumes of plastic waste can be complicated and expensive. Additionally, the need to ensure that plastics are transported and stored in a way that prevents contamination or deterioration adds an additional layer of complexity.

Solution: Implementing efficient and sustainable logistics is key to overcoming this challenge.

Companies can work with logistics partners specialized in plastic waste management to optimize transportation routes, reduce costs and minimize environmental impact.

Additionally, implementing temporary storage systems at facilities can help better manage waste streams prior to recycling.

Post-industrial plastic recycling is essential to reduce the environmental impact of industrial waste and promote a circular economy.

Overcoming these challenges requires a strategic approach and investment in technology, logistics and staff training.

By adopting effective solutions, companies can not only improve their recycling efficiency, but also contribute to a more sustainable future.

Recycling post-industrial plastics is not an easy task. But with the right strategies, companies can overcome obstacles and take advantage of both the economic and environmental benefits that this process offers.